TRX250R.ORG

Workshop => Engine and Bottom End => Topic started by: BOB MARLIN on February 04, 2014, 08:56:14 AM

Title: Kick starter slipping
Post by: BOB MARLIN on February 04, 2014, 08:56:14 AM
I might be buying a '85 atc 250r from a co-worker but it has a problem with the kicker. The shaft has some play in and out, and if you kick it in the
out position it just slips all the way down. If you put some inward pressure on it when you kick it everything works right. Could there be a shim or washer missing on the inside or is there something that could be broken?. I don't want to end up with something that needs some kind of expensive work done to it to make it work right. Anyone ever see this type of problem before?.
Title: Kick starter slipping
Post by: aberegg05 on February 04, 2014, 09:46:32 AM
Yes I had this problem befor on my last r. My problem was that whoever had it last assembled the kicker wrong.  I took the clutch cover off and used the repair manual and rebuilt it. You will have to take the clutches out also.
Title: Kick starter slipping
Post by: jcs003 on February 04, 2014, 09:57:59 AM
do you have #9?  take the cover off and see.

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john
Title: Kick starter slipping
Post by: Pumashine on February 04, 2014, 11:00:57 AM
Sounds like the spring #7 may be broken. I have an extra if you need it. The gears 1 and 3 are a little more spendy. But you can probably get the whole set up for $50    http://www.ebay.com/itm/86-89-Honda-TRX250R-TRX-250R-Kick-Start-Kicker-Starter-Shaft-Spring-Gear-Assy/181299144619?rt=nc&_trksid=p2047675.m1851&_trkparms=aid%3D222002%26algo%3DSIC.FIT%26ao%3D1%26asc%3D261%26meid%3D4601026008152719069%26pid%3D100005%26prg%3D1088%26rk%3D1%26rkt%3D5%26sd%3D4587574089%26
Title: Kick starter slipping
Post by: BOB MARLIN on February 04, 2014, 11:26:25 AM
Thanks for the replies. I just don't want to get too deep with this thing. I don't mind wrenching on it, I just don't want to put much into it. The guy has developed some health issues and I just wanted to help him out but I don't want to get stuck with something I can't sell for what I'll have into it.
Title: Kick starter slipping
Post by: Pumashine on February 04, 2014, 11:30:27 AM
Quote from: BOB MARLIN;24675
Thanks for the replies. I just don't want to get too deep with this thing..
Check ebay this one is only $25 http://www.ebay.com/itm/1986-honda-atc-250r-kicker-assembly-/141022795348?pt=Motors_ATV_Parts_Accessories&hash=item20d59d1654&vxp=mtr   But if its just a broken spring then you just pay for the ride and I will send you one.