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General => Lounge => Topic started by: Michael88R on December 25, 2020, 10:17:14 PM

Title: Champion beadlock mod
Post by: Michael88R on December 25, 2020, 10:17:14 PM
I want to Mod this inner reinforcement ring both to lighten it up and improve the aesthetics. What do you guys think Is the best way to do it?  Design?  I’m going to dismount the tire and I have access to a lathe and mill.
Title: Re: Champion beadlock mod
Post by: broken1 on December 26, 2020, 05:25:33 PM
Maybe put them in a lathe & cut them back until the holes are gone than cut a saw tooth pattern on the remaining ring? Or maybe use a small hole saw to make a series of half round holes around it to make it look like a reverse sprocket?
Title: Re: Champion beadlock mod
Post by: Michael88R on December 26, 2020, 05:52:01 PM
I was considering cutting it down so the existing holes are gone.
Title: Re: Champion beadlock mod
Post by: croat1 on December 26, 2020, 05:54:57 PM
Manual or CNC mill?  I’d clamp the wheel on a rotary table and then mill some slots...just like the currently available beadlock rings. 

If you have a CNC mill you can get creative on the type of pockets you can mill. 

Joe
Title: Re: Champion beadlock mod
Post by: croat1 on December 26, 2020, 05:55:58 PM
Like these....

Title: Re: Champion beadlock mod
Post by: croat1 on December 26, 2020, 06:02:30 PM
To turn the ID of the wheel on a lathe you can use an old axle as an arbor (with a hub).  Cut the old axle at the bearing surface.  Chuck it up in the the lathe with a center in the tail stock.  Turn the OD to get the taper out of it.  Now you have a good round diameter to chuck up on (Shorten it up some though).

Joe
Title: Re: Champion beadlock mod
Post by: croat1 on December 26, 2020, 06:11:22 PM
Cool design

Title: Re: Champion beadlock mod
Post by: Michael88R on December 26, 2020, 06:37:08 PM
Manual.  I was thinking slots would look cool.  We have an experienced Machinist at work but I don’t know how much time he is willing to spend.  I think we have a radius fixture.   
Title: Re: Champion beadlock mod
Post by: Michael88R on December 26, 2020, 06:43:17 PM
If I wanted to make them really fancy I could probably send them to OMF.
Title: Re: Champion beadlock mod
Post by: 2Nubs on December 27, 2020, 09:15:32 AM
I had some OMF rings on my rock crawler and they are very proud of them lol. Think they were a couple hundred bucks each but man were they strong and looked great. Seems their quad wheels are nearly as expensive as the Jeep wheels.
Title: Re: Champion beadlock mod
Post by: Michael88R on December 27, 2020, 10:15:45 AM
Yes they are pricey $$$
Title: Re: Champion beadlock mod
Post by: Hawaiiysr on December 28, 2020, 12:48:57 PM
Shoot if you have a mill then your possibilities are endless. Like an adult etch a sketch. Post up what you come up with. Sounds like a fun project
Title: Re: Champion beadlock mod
Post by: Action69 on December 28, 2020, 02:46:29 PM
Here are the rings on my itp c2 rims..
Title: Re: Champion beadlock mod
Post by: Michael88R on January 04, 2021, 12:05:32 AM
Three options.  Which looks best.  I’m thinking #1.  All the black area would be machined #1 would remove the most weight, still be plenty strong and have the most open area for sand to escape.
Title: Re: Champion beadlock mod
Post by: Hawaiiysr on January 04, 2021, 01:16:34 PM
i like #1 but without the really big slot. Maybe make the slots like a long trapezium. /          \       
Title: Re: Champion beadlock mod
Post by: Michael88R on January 04, 2021, 05:13:37 PM
Turned out the wheel would not fit in our mill along with the index table.  Had to just turn it in the lathe and then drill holes in the mill.  I think it turned out pretty nice.  Clean. Simple.