TRX250R.ORG

Workshop => Engine and Bottom End => Topic started by: atvmxr on January 29, 2023, 08:34:49 PM

Title: Build a Leak down test kit
Post by: atvmxr on January 29, 2023, 08:34:49 PM
How do you plug/ seal off the exhaust side?

Intake I presume a 1.5” pvc fitting goes on intake boot with a hose clamp
Title: Re: Build a Leak down test kit
Post by: 2ndmoto on January 29, 2023, 09:50:34 PM
What I have seen is the exhaust manifold is removed. Plate with rubber gasket is installed.

Possible a radiator hose would fit on the exhaust manifold and use a PVC plug .
Title: Re: Build a Leak down test kit
Post by: broken1 on January 30, 2023, 01:46:50 AM
I leave the exhaust flange on & cap it with a rubber pipe plug from home depot. I built my tester to connect to the intake so I could have the reed cage & spacer installed to be able to test those gaskets as well. I've had air leaks around both the exhaust flanges & reed spacers so now I always test with them in place.
Title: Re: Build a Leak down test kit
Post by: The norm on January 30, 2023, 11:07:50 AM
I do the same as Kevin, test as many gaskets as possible while you are doing the test.
Loren
Title: Re: Build a Leak down test kit
Post by: Langbolt on January 30, 2023, 12:04:07 PM
Get yourself a #9 rubber expansion plug :)

Pool stores have these for winterizing

:)