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center mount air box. air box lid done.
February 22, 2016, 01:46:56 PM
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Re: New guy and my new R
Nice quad! I was going to suggest you could salvage that frame with a gusset kit & repair cracks. But that missing section though

Thanks! Yea it's a bummer for sure. It could maybe be patched up, but not sure it's even worth the time.

some flat stock and a gusset kit and you will be set.

http://www.tlr-online.com/trx250r/gusset_kits

Joe

July 17, 2018, 03:20:29 PM
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Re: New guy and my new R I have a wrecked frame I could cut that section out of for you. It could be that whole tube.
July 17, 2018, 03:22:02 PM
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Re: New guy and my new R Welcome.nice machine/Parts list..you should post up a wanted add with your location Iím sure youíll get some hits.frames are around.ive also had frames shipped from west coast to nyc for under $100 using greyhound..that works if both you guys have access to a depot nearby..
July 17, 2018, 03:23:12 PM
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Re: New guy and my new R Welcome aboard. I have done a few frame repairs and have found it to not be as hard as I originally thought. The lower frame rails are 22mm, but 7/8" square tube is an almost perfect fit. I would suggest pulling the engine out and buying a gusset kit from pumashine. I cut out both of the lower engine mount tubes and replaced them. Then set a spare set of cases in the frame so I could line up the new mounts. It came out perfect. Enjoy,  Loren
July 17, 2018, 04:28:44 PM
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Re: New guy and my new R I believe there is a downloadable manual in the tech section
July 17, 2018, 04:38:13 PM
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Re: New guy and my new R http://www.forums.trx250r.org/index.php/topic,2759.0.html
July 17, 2018, 04:40:56 PM
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Re: New guy and my new R Welcome aboard & congrats on getting an R. Like the norm said frame repairs aren't too difficult just be sure to remove the ignition before you do any welding on the frame.
July 17, 2018, 07:36:01 PM
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Re: New guy and my new R nice bike with a little patience welding and grinding you can patch that hole with great results.
July 17, 2018, 07:42:23 PM
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Re: New guy and my new R I bet if @Pumashine see's this he can get you everything you need for the repair and all of the other gussets. We've seen frames way worse than that get repaired. But that's a great start for a 250r!
July 18, 2018, 09:30:01 AM
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