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Author Topic: My Honda/Banshee rebuild  (Read 15502 times)

Offline Leftynanners

My Honda/Banshee rebuild
« Reply #15 on: January 26, 2014, 04:15:46 AM »
Minor update: After the fiasco I had with my rear caliper, I decided to take my master cylinder apart and rebuild it. As I took it apart I noticed that everything inside was rotted pretty bad, there was even sludge trapped inside there. I also noticed that the pushrod was rusted/rotted and bent bad (previous owner tried fixing this by coating it with shiny paint). After seeing this I decided to play it safe and just get a new setup. I researched and found a couple old posts (some by Hawaiisr, thank you sir!) saying that a 450r master cylinder will fit on a 250r frame and the internals of a z400's master cylinder will work with a 250r's master cylinder. I looked on eBay and discovered that it would be about $10 more for me to buy the z400 and 450r master cylinders than it would to buy a 250r master cylinder in okay shape. I decided to go with the newer setup and bought both. I used the 450r master cylinder, z400 push rod and I cleaned up the clevis from my old master cylinder and threw that on there. I also switched out the inlet for the brake fluid with my old master cylinder. This new setup actually looks pretty snazzy! I just need to route the lines and I'll finally have working brakes!
 
If anybody has any questions on the setup, or if anybody wants better pictures let me know. I figured I'd post this here in case somebody decides to search for this info in the future.

Here's a pic of it mounted on the frame and a comparison of the old setup with the new one:




Offline Leftynanners

My Honda/Banshee rebuild
« Reply #16 on: May 23, 2014, 06:42:33 PM »
Well, it's almost done! Here's how she sits now. I just need to finish a couple of odds and ends on there. Such as bleeding front and rear brakes, fix alignment, installing fuel line, install throttle cable,  install kicker, etc. But this is pretty much how it's going to look when it's done. So I figured I'd snap a couple quick photos. Sorry the photos aren't the best.










Offline patman13mia

My Honda/Banshee rebuild
« Reply #17 on: May 23, 2014, 08:19:53 PM »
damn i jealous!! awesome bike man

 

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