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Author Topic: My '86 project after a LONG vacay from 250R's!  (Read 17909 times)

Offline Jimbo45

My '86 project after a LONG vacay from 250R's!
« Reply #15 on: February 18, 2015, 07:55:12 PM »
Did some rear axle work tonight. Checked things out and greased the rear end. The back is ready to go!  I WILL need a new sprocket hub this summer though, this one is getting a bit of play.



Offline Jimbo45

My '86 project after a LONG vacay from 250R's!
« Reply #16 on: February 18, 2015, 07:56:16 PM »
The plastics cleaned up great! Put some oem 88 style decals on, it sure helped the looks! It looked so plain before.




Got my reed spacer and new used boot. Boom! Got the boot to fit! Now, just if I can get it on the quad with the boot attached to the carb....



Offline Jimbo45

My '86 project after a LONG vacay from 250R's!
« Reply #17 on: February 18, 2015, 07:56:57 PM »
Airstriker mounted! Now to figure out this throttle cable and fill it with coolant.....


Offline Jimbo45

My '86 project after a LONG vacay from 250R's!
« Reply #18 on: February 18, 2015, 07:58:23 PM »
Did some work on the R.

I went over all of the wiring and connections, replaced some, greased all, and made new ground point. I also checked the Nology coil....about .15 ohms between the posts, and about 6 ohms between the post and plug socket. SOmething is wonky with it, I think the Nology coils are supposed to be over .4 ohms. I noticed weak to no spark yesterday, and ordered a nice used OEM coil. Hoping that will fix it.

Took off the head, and cleaned up the gasket surfaces surgically clean, and installed the spare wiseco gasket that I sprayed with several coats of copper gasket spray, two days ago, and let it dry. Carefully torqued the head in several steps, to 22 ft lbs. Hoping this one won't drip coolant. Here is a pic of the super thick sleeve. I think the coolant is leaking around where the sleeve meets the cylinder, which is super close to the water holes.



I also lined up the front end. The right front wheel leaned in like an inch at the top, and the toe was out. Still need to straighten up the top heims, I just noticed they are not square to the ball joints.



I couldn't run it much, but I did start it, and warm it up, and hit the throttle a few times. Seems the electrical work did some good, it stays running now, and was easy to get started. It did break up with revving it quickly, and blew a lot of smoke, so either the coil is not working right, or the needle and main are WAY rich. On a good note, I didn't see any coolant dribbling out of the head....yay! While not a true test, it is encouraging. When my coil comes in later this week, I will retorque the head nuts and put in the coil, and see how it goes.

Well CRAP!!!!!!!!!!!!!!! After putting in the second Wiseco gasket (this one coated with permatex copper gasket spray), and I trued up the sealing surface of the head, it leaked a tiny bit. The head was carefully torqued in steps, to 22 ft lbs. Not as bad of a leak as before, but after a 10 minute rip around the empty lot next door, a few coolant bubbles appeared. CRAP! I really think it is because of the super thick sleeve in the cylinder, that was maybe installed improperly? There is a bit of a gap between the sleeve, and the aluminum cylinder, and it is so close to the water jackets, I can see why some coolant is leaking. One of the cyl nuts had a coolant drop and several drops squished out around the circumference of the head gasket.

Do you think a OEM style gasket, ground to 69mm, is worth a shot, trying here? I am not sure what one of those costs, but if its not terribly pricey for the gamble, I may try that. I guess if that is not gonna be a reasonable try at a solution, I will have to save until late summer, and have my original cyl and head bored, trued, and head matched, and a new piston. I will have to park this thing until then if that is the case. *sigh* I already have way too much money invested in this "play quad" that I don't really have to be spending on it. :mad: See pics of sleeve before I put on the second wiseco gasket, and pic of the coolant leak........




Offline Jimbo45

My '86 project after a LONG vacay from 250R's!
« Reply #19 on: February 18, 2015, 07:59:19 PM »
Took the head off again and MAN was that copper sealer hard to carefully clean off! Put on the new 3 piece oem gasket, and used my other head this time (the '86) and carefully torqued it down. I also put a new 5ohm boot on the new to me oem coil, and installed that. Swapped a 45 pilot in place of the 50, since it was way rich idling. Warmed her up, and took it for a few minute rip.....it runs awesome, and I didn't see any coolant coming out of the head yet! This may have finally done it!  Now, just some final jetting and some front end tuning, and I may actually be able to take it out for a ride!!!


Offline Jimbo45

My '86 project after a LONG vacay from 250R's!
« Reply #20 on: February 18, 2015, 08:01:47 PM »
More carb tuning today and got the rear Hipers that came with it, installed today!

Just about ready to ride.  Some jetting issues, but I am figuring it out.  Seems it likes the #40 pilot and a #160-162 main in this weather.  The DGH needle is a touch lean on the lower 3rd of throttle range, but works decent in the 4th clip position.  I have two more needles enroute to try.


Offline Jimbo45

My '86 project after a LONG vacay from 250R's!
« Reply #21 on: February 18, 2015, 08:07:53 PM »
Ok, this thread is caught up to now, on this forum!  THanks for having me, guys!

Offline sameltoe

My '86 project after a LONG vacay from 250R's!
« Reply #22 on: February 18, 2015, 11:43:43 PM »
Good looking build!
Welcome over!
Arens, Arsfx, BHP363
Arens, lsr dc2 no link, lsr dc4, BHP363

Offline Jimbo45

My '86 project after a LONG vacay from 250R's!
« Reply #23 on: February 19, 2015, 12:35:15 AM »
Got my front hipers installed tonight.  Let the black wheel hate begin!  LOL  
Now, I just need a black AC front bumper and a few little odds and ends, and for my Elka's to arrive, and I will be in business for a while.  I am considering powder coating the nerfs and rear bumper black as well someday.


Offline JesseA420

My '86 project after a LONG vacay from 250R's!
« Reply #24 on: February 19, 2015, 07:24:18 AM »
it looks good with all the rest of the black on there :) one day i want to build a completely blacked out bike, with contrasting gloss and matte parts.
Quote from: Hawaiiysr;66760
Yup i sucked the head. taste like dirt.

[/FONT]

Offline Jimbo45

My '86 project after a LONG vacay from 250R's!
« Reply #25 on: February 19, 2015, 12:07:16 PM »
Thanks Jesse.  I know some don't like black wheels, and I understand.  I thought my dad was gonna stroke out when he saw the black wheels on my new truck.  LOL.  They are a different, more utilitarian look for sure.  I honestly probably like the aluminum wheel look just as well, and they do have a more classic, classy look.  I just always wanted Hipers for the durability and ease of tire swaps, years ago, when I saw the quad guys running them at the track, when I was riding dirtbikes at the track.  And when I acquired this R, the owner included a set of new rear Hipers, so I went for fronts too.

Offline etccb

My '86 project after a LONG vacay from 250R's!
« Reply #26 on: February 19, 2015, 03:27:46 PM »
looking good jimbo..

Offline Victork

My '86 project after a LONG vacay from 250R's!
« Reply #27 on: February 19, 2015, 04:41:28 PM »
Nice lookin R you have there

Offline Jimbo45

My '86 project after a LONG vacay from 250R's!
« Reply #28 on: February 19, 2015, 04:55:34 PM »
Thanks guys!  Man, in the pics, the black wheels make the tires look HUGE!  They are 18" on the back and 22" on front.  
I got a couple more needles to play with, a DEG and a DGG, to hopefully richen just off idle a bit.  Once I get the best tuning, it is finally ready to RIDE!  Well, once we get temps above 7, Lol.

Offline trx250r88

My '86 project after a LONG vacay from 250R's!
« Reply #29 on: February 19, 2015, 06:29:58 PM »
Turned out real nice!

 

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